Custom Automation Projects

At Precise Automation & Electric Engineering, we understand that every industrial operation is unique. That’s why we specialize in developing custom automation projects designed to meet the specific challenges, processes, and performance goals of your facility. Whether it’s upgrading outdated systems or automating entirely new processes, our solutions are engineered for precision, scalability, and long-term reliability.

We work closely with plant managers, engineers, and project stakeholders to analyze workflows, identify automation opportunities, and develop customized control strategies. From initial concept to full implementation, our team handles system design, panel fabrication, PLC programming, sensor integration, and commissioning with careful attention to detail. Each project is backed by documentation, operator training, and technical support to ensure smooth transition and operation.

Our experience spans a wide range of industries including sugar, chemical, textile, pharmaceutical, food and beverage, and utilities. Over the years, we’ve successfully delivered automation solutions for both simple equipment controls and highly integrated plant-wide systems.

Some of our notable custom automation projects include:

  • Auto cane feeding system and mill house automation in sugar mills
  • Annealing furnace control and oil heater automation
  • Effluent Treatment Plant (ETP) automation for environmental compliance
  • Boiler systems integrated with dual fuel or gas-fired burners
  • Flow metering for gas, air, water, chemicals, and beverages
  • Industrial weighing systems and conveyor control
  • Combustion flue gas analysis systems for process optimization

These projects often involve synchronizing multiple motors, incorporating encoder-based speed control, and integrating various sensors for temperature, pressure, level, and flow. We use advanced HMI/SCADA interfaces to ensure real-time visibility and operator control.

Our approach to custom automation emphasizes safety, flexibility, and future readiness. Every system is designed for easy maintenance, remote diagnostics, and compatibility with upcoming technologies, including IIoT and smart manufacturing platforms. Whether you’re modernizing a legacy process or building something entirely new, PAEE delivers automation solutions that are as smart as they are reliable.